Wednesday, 27 April 2011

GASEOUS AMMONIA PREVENTION (GAP)

PROBLEMS IN POULTRY INDUSTRY

1. FINANCIAL
FIRST COST IS COSTLY. OPERATION COST (feed cost and labour) IS HIGH. 


2. MARKETING CEILING PRICE IS FIXED.

3. PRODUCTION-QUALITY OF CHICK AND ALSO FOOD, INEXPERIENCE WORKERS ETC.

4. DISEASES

5. ENVIRONMENTAL- BAD ODOUR - FLIES





INTRODUCTION

QUALITY  CHICKS, FEED AND WATER ARE ALL OF GREAT CONCERN TO BROILER OR LAYER PRODUCERS; BUT QUALITY OF LITTER IN THEIR HOUSES ARE SELDOM GIVEN SUFFICIENT EMPHASIS.

THIS IS UNFORTUNATE BECAUSE BIRDS ARE IN CONTINUOUS CONTACT WITH LITTER.

LITTER CONDITIONS SIGNIFICANTLY INFLUENCE BROILER PERFORMANCE AND, UTIMATELY, THE PROFITS OF GROWERS AND INTEGRATORS.

WHAT IS LITTER

LITTER IS DEFINED AS THE COMBINATION OF BEDDING MATERIAL, EXCRETA, FEATHERS, WASTED FEED AND WASTE WATER



LITTER QUALITY AND PERFORMANCE

BROILERS DO NOT PERFORM TO THEIR GENETIC POTENTIAL IN A POOR ENVIRONMENT.

THE QUALITY OF THE IN-HOUSE ENVIRONMENT IS HIGHLY DEPENDENT
UPON LITTER QUALITY.

THE LITTER ENVIRONMENT IS IDEAL FOR BACTERIAL PROLIFERATION AND AMMONIA PRODUCTION.

THE TWO FACTORS THAT INFLUENCE LITTER CONDITIONS MOST ARE MANURE AND MOISTURE.

THE MANURE PORTION IS LARGELY OUT OF A GROWER’S CONTROL; HOWEVER GROWERS CAN AND MUST CONTROL LITTER MOISTURE.

EXCESS MOISTURE IN THE LITTER INCREASES OF BREAST BLISTERS,SKIN BURNS, SCABBY AREAS, BRUISING, CONDEMNATIONS AND DOWNGRADES.

THE WETTER THE LITTER, THE MOST LIKELY IT WILL PROMOTE THE PROLIFERATION OF PATHOGENIC BACTERIA AND MOLDS.

WET LITTER IS ALSO THE PRIMARY CAUSE OF AMMONIA EMISSIONS, ONE OF THE MOST SERIOUS PERFORMANCE AND ENVIRONMENTAL FACTORS AFFECTING BROILER PRODUCTION TODAY.

THUS, CONTROLLING LITTER IS THE MOST IMPORTANT STEP IN AVIODING AMMONIA PROBLEMS.


DANGER OF CONTAMINATED LITTER



l

High humidity, warm temperatures and high pH favor the proliferation of pathogens in the litter. Avian influenza, laryngotracheitis, gangrenous dermatitis, gumboro, reovirus, bronchitis and botulism are several of the more serious viral and bacterial diseases known to spread easily in contaminated litter.  

WHY POULTRY LITTER MANAGEMENT IS IMPORTANT?


lEVERY 1000 BIRDS IN THE POULTRY HOUSE WILL EXCRETE 1.6 TONNES WET LITTER OR 1.0 TONNES OF DRY LITTER EVERY CYCLE.
lQUANTITY- 3.5% OF BODY WEIGHT.
lCOMPOSITION
la. Nitrogen  1.2%              ---- urea 6.2%
l                                     ---- uric acid 2.9%
l                                     ---- ammonia 9.8-9.9%
l                                     ---- nitrates- traces
l                                     ---- nitrites - traces
lb. Phosphorus - p2 05 (Calcium phosphates) 0.6-0.8%
lc. Potassium -1.0%
lN+P+K = 3% approximately



WHY BAD ODOUR FROM THE LITTER?

l

VOLATILIZATION OF AMMONIA HAS BEEN ATTRIBUTED TO MICROBIAL DECOMPOSITION OF NITROGEN COMPOUNDS, PRINCIPALLY URIC ACID IN THE LITTER.

HOW AMMONIA IS FORMED?
n

BREAKDOWN OF URIC ACID.
nURIC ACID DECOMPOSITION IS MOST FAVOURED UNDER  
ALKALINE CONDITIONS.


ABOUT AMMONIA

l

“If ammonia reaches 50ppm and above, the feed conversion ratio will increased by 8 points and the final weight body will decreased by 0.25 lbs.’’

l“The human nose is able to detect ammonia levels near 15 parts per million (ppm) but will lose even this level of sensitivity with long-term exposure.”

l
l“ Ammonia concentrations of 50 to 110 ppm can cause the human eye to burn and tear and induce possible health risks to farm workers. EPA has set human exposure standards that should not exceed 25 ppm per 8 hours or 35ppm per 15 minutes of exposure.”




“Prolonged exposure to high levels (50 to 100 ppm) can result in keratoconjunctivitis
(blindness).”

“Obviously, when ammonia levels are high enough to blind birds, production is
seriously affected; however, ammonia levels of just 25 ppm have been found to 
depress growth and increase feed conversion in broilers.”

“In addition, a greater incidence of airsacculitis, viral infections and condemnations
have been linked to ammonia levels at this concentration.”

“Ammonia volatilization from poultry litter can also cause air pollution and
lowered fertilizer value of litter due to nitrogen loss.”


lAMMONIA VOLATIZATION INCREASES WITH THE INCREASE OF pH.
l
lTYPICAL pH OF POULTRY HOUSE RANGES BETWEEN 9 AND 10.
lRESEARCH IN U.S.A REVEALS THAT THE LOSS OF AMMONIA IS ESTIMATED TO BE 47%-62%.
l
lAMMONIA LEVELS GREATER THAN 25ppm CAN DAMAGE BIRD’S RESPIRATORY SYSTEM.



OUR SOLUTION

lSTOP THE BREAKDOWN OF URIC ACID VIA REDUCING THE pH or ACIDIFIES.


CHEMICAL ATTEMPT TO REDUCE THE pH.
nUSAGE OF CALCIUM SULPHATE, SODIUM BISULPHATE, ALUMINIUM POTASSIUM SULPHATE, PHOSPHORIC ACID.
nTHESE CHEMICALS HAVE BEEN ABLE TO REDUCE THE pH BUT ALSO REDUCTION IN SULPHUR OR SULPHIDE WHICH LEADS TO THE FORMATION OF HYDROGEN SULPHIDE.


OUR PRODUCT SOLUTION-



l

GAP AND BIO GAP
lMICROBIAL TECHNOLOGY SUPPORTED BY BIOCHEMICAL PRODUCT
lCOMBINATION OF BIOLOGICAL TREATMENT AND BIOCHEMICAL TREATMENT


BACKGROUND OF THE TECHNOLOGY
Basic of the G.A.P technology
microbial technology supported by biochemical product utilization for augmentation of rate of reaction



G.A.P

l


Biochemical product
conglomeration of oxidative chemicals that can change the toxic ammonia to ionized state
 Oxides of Calcium, Carbonate/Calcium
 Oxides of Silica
 Oxides of Potassium
 Oxides of Titanium
lHelps in ionization and denitrification process

GAP is a versatile non-toxic chemical formulation.
 
It comprises oxygen donors, rapid oxidizers, and high rate denitrifiers.
It requires all these characteristics to transform the toxic ammonia that is released due to the breakdown of Uric acid present in the poultry droppings.
GAP will be used initially; the excessive nitrogen (ammonia) will be quickly transformed into non-toxic form.
 




BIO - G.A.P






lMicrobial product
lComprises of 7 microbes
l


Function Microbes Used
Ammonia conversion                             -Nitrosomonas, Nitrobacter
Fibre conversion                                  -Bacillus licheniformis
Hydrogen sulphide transformation           -Chromatium, Thiobacillus
Mercaptans conversion                         -Rhodococcus
Fly control                                          -Beauveria bassiana 



DOSSAGE APPLICATION


ONE SET = GAP + BIO GAP


ONE SET IS FOR 5000 BIRDS
RECOMMENDED USAGE: ONE CYCLE 2 SETS
THEREFORE
ONE BROILER HOUSE OF 20000 BIRDS (40 DAYS) REQUIRES
20000 BIRDS / 5000 BIRDS PER SET X 2 SETS = 8 SETS
RM0.02 PER BIRD PER CYCLE



APPLICATION

l1 KG GAP AND 1 KG BIO GAP FOR 5000 BIRDS (BROILER OR LAYERS)
lDAY 20 :
MIX 1 KG GAP WITH 20 KG SAND OR SAWDUST OR RICE HUSK. LATER BROADCAST 
THE MIXTURE ON TO THE LITTER.
lDAY 21 :
MIX 1 KG BIO GAP WITH 20 KG SAND OR SAWDUST OR RICE HUSK. LATER BROADCAST
THE MIXTURE ON TO THE LITTER.
lDAY 30 :
REPEAT APPLICATION GAP
DAY 31 :
REPEAT APPLICATION BIO GAP


WHY BIO GAP AND GAP?



SUMMARY



(based on 45,000 birds)

l

ECONOMIC 
l
NET EXTRA REVENUE RM17K
l
EASY TO APPLY – 8-10 HOURS A MONTH.  
l
COST RM0.05/BIRDS/CYCLE. 
l
LOW MORTALITY RATE OF 2.0% – 2.8% 
l
VALUE ADDED FERTILISER FROM POULTRY LITTER-0.8% OF NITROGEN INCREASES
l
SHORTEN THE MATURITY PERIOD (36 DAYS).  
l
FCR IMPROVES REMARKABLE

l
ENVIRONMENTAL 
l
REDUCTION AND ELIMINATION OF ODOR 
      ( AMMONIA READING LESS THAN 1ppm-NEGLIGIBLE)
      ( CONVERT HIDROGEN SULFIDE INTO FERTILISER GRADE SULPHATE)
l
REDUCTION AND ELIMINATION OF FLY POPULATION 
     (READING OF SCUDER FLY GRILL IS LESS THAN 10)
l
HEALTH 
l
REDUCES CORYZHA 
l
LOW E COLI AND SAMONLELLA  
l
LOWER THE RISK OF FARM WORKER BECOMING SICK 


Contact Details
Power Biotechnologies Sdn Bhd

T:+6014 7310005 (dr nasir)

e: nasirwise@gmail.com
    nasirwise@yahoo.com






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